Determining the many factors that contribute to the cost of an E-coating system and evaluating those costs closely and regularly can substantially minimize total system costs and maximize productivity.
But after the choice of technology is made, what differentiates one E-coat operation from another in terms of cost? While the answer to the question can be stated rather simplistically, a more in-depth look can often reveal costs not found on invoices or traditional cost models. These hidden costs, if not understood and quantified, will quickly differentiate E-coat operations in terms of operational expenses. Additionally, these costs will erode the "lower total applied cost" advantage that is often assumed by E-coat OEM manufacturers and job shops. Finally, these costs are not always expressed in dollars by the end user but are more often accepted as "system limitations."