PCI offers a variety of virtual short courses and workshops, taught by industry experts. See below for our current schedule of events.
January 25, 2024, 1:00-4:00 pm
There’s a tremendous amount of technology that goes into a “Can of Paint” – more so than most other chemical industry end-use products. This course will give an overview of the paint and coatings industry including core fundamentals with respect to performance and key raw materials including chemistry, mechanism, and application. This course is designed for research and development as well as business area personnel engaged in all aspects of paints and coatings including architectural paints, industrial coatings, and special purpose/maintenance finishes. While targeted for formulating chemists, it is also well suited for marketing, sales, production, and customer service personnel and, particularly, to newcomers to the industry. Managers and supervisors would also benefit from this course by having a better understanding and appreciation, of the paint and coatings industry.
Course instructor: Sam Morell, www.samMorell.com
February 22, 2024, 1:00-3:30 pm
This course will discuss coatings formulations and the common issues encountered by formulators, such as resin choice, balancing co-solvents and using the best additive package. Mike will cover the different raw material groups, how to use them, and the best impacts they can have on formulations. He will also cover coatings defects, such as flooding, floating, flocculation, mud cracking, gloss issues, and tips on how to solve them.
Course instructor: Michael Praw, Indorama Ventures
March 14, 2024, 1:00-4:00 pm
This abbreviated version of the popular “PC Kitchen” course will introduce new formulators, chemists, and customer-facing personnel to the basics of powder coating. The presenters will discuss how powder coatings are formulated (resin/crosslinker selection, pigments, and additives), important processing details (premixing, extrusion, grinding, and particle classification), and laboratory test methods that are commonly used to evaluate powder coatings for performance. Participants will also be given a brief overview of where powder coatings are used, as well as their benefits and drawbacks compared to liquid coating technologies.
Course Instructors: Eric Casebolt and Nathan Biller, ChemQuest Powder Coating Research
March 28, 2024 1:00-3:30 pm
July 18, 2024, 1:00-3:30 pm
The trend towards waterborne polymers in the paint and coatings industry is clear; highlighting their environmentally friendly nature, regulatory considerations, growing market demand, and meeting sustainability goals. This course will initially review the types of monomers commonly used in waterborne polymers along with an understanding of the emulsion polymerization process. We’ll subsequently dive into film formation and the many factors that influence the glass transition temperature, or Tg, and the minimum film formation temperature, or MFFT, including monomer composition, polymer particle size, coalescing agents, hydroplasticization, application temperature, etc.
Participants will have acquired a foundation in waterborne polymers and film formation enabling them to contribute to the development of environmentally friendly and high-performance coatings in line with industry standards and market demands.
While targeted to formulating chemists, this course is also well suited for marketing, sales, production, and customer service personnel. Managers and supervisors would also benefit by having a better understanding, and appreciation, of the important role that waterborne polymers and film formation play in the production of environmentally friendly and quality paints and coatings.
Course instructor: Sam Morell, www.samMorell.com
April 18, 2024 1:00-3:00 pm EST
This course on surfactants initially reviews the various types and chemical structures of commercially available surfactants. An understanding of the role of chemical bonding as it relates to surface tension is explored. The course progresses to a better understanding of various surface activities including surface area, surface tension, surface pressure, wetting, surface transport, and micelle formation. Then, we explore the world of foam with respect to how surface-active agents stabilize and de-stabilize bubbles at the surface or as entrained air. Finally, a review of surfactants as an aid to the dispersion process and the measurements of surface tension in both static and dynamic conditions. While targeted to formulating chemists, this course is also well suited for marketing, sales, production, and customer service personnel. Managers and supervisors would also benefit by having a better understanding, and appreciation, of the important role surfactants play to the production and application of quality paints and coatings.
May 30, 2024, 1:00-4:00 pm
November 21, 2024, 1:00-4:00 pm
One of the most challenging objectives to paint and coating formulators is to ensure a compatible and stable dispersion of pigments, fillers, and matting agents. In time, particles can re-agglomerate, due to intermolecular attractive forces, and even hard settle because of specific weight. An understanding of the pigment dispersion process along with the wide array of wetting and dispersing agents available is helpful to achieve optimum color development and stability. Topics covered will include chemistry, theory, mechanism, and concepts including the electric double layer, DLVO theory, depletion flocculation, dispersant types, and optimum dispersant concentration, as well as “grinding” equipment. While targeted to formulating chemists, this course is also well suited for marketing, sales, production, and customer service personnel. Managers and supervisors would also benefit by having a better understanding, and appreciation, of the important role wetting and dispersing agent play to the production of quality paints and coatings.
Course instructor: Sam Morell, www.samMorell.com
June 27, 2024, 1:00-3:30 pm
In this 2.5-hour course the following will be covered
Course instructor: Michael Praw, Indorama Ventures
August 22, 2024, 1:00-4:00 PM EST
This course on rheology reviews the basic principles of rheology including its definition and its influencers - chemical structure, morphology, and environmental conditions. The impact by various deformation forces including compression, tension, torque, and, particularly, shear will be reviewed to demonstrate the resulting flow profiles of viscosity as a function of shear and time. The chemistry and ancestry of current rheological agents will help clarify the appropriate selection of products for various formulation types including waterborne, solventborne, aliphatic, aromatic, and polar systems. While targeted to formulating chemists, this course is also well suited for marketing, sales, production and customer service personnel. Managers and supervisors would also benefit by having a better understanding, and appreciation, of the important role rheology plays to the production, storage, transport, and application of quality paints and coatings.
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