Painting & Coating Industry (PCI) logo Powder coating summit logo
search
cart
facebook twitter linkedin youtube
  • Sign In
  • Create Account
  • Sign Out
  • My Account
Painting & Coating Industry (PCI) logo Powder coating summit logo
  • NEWS
    • Latest News
    • Market Trends & Reports
    • Price Alerts
    • Subscribe to eNewsletters
    • Global Top 10/ PCI 25
    • Weekly Featured Article
    • COATLE Word Game
  • PRODUCTS
    • Product News
    • Must See Products and Services
  • MATERIALS
    • Additives
    • Resins/Polymers
    • Pigments
    • Equipment
    • Distributors
  • TECHNOLOGIES
    • Adhesives
    • Architectural Coatings
    • FINISHING
      • Finishing News
      • Finishing Technologies
      • Finishing Equipment
      • Finishing Today
    • Industrial Coatings
    • Nanotechnology
    • Powder Coatings
    • Solventborne
    • Special Purpose Coatings
    • Sustainability
    • UV Coatings
    • Waterborne
  • RESOURCES
    • Columns
      • Ask Joe Powder
      • Did you know?
      • Distribution Dive
      • Focus on Canada
      • Formulating With Mike
      • Innovation Insights
      • Moody's Coatings Conundrums
      • Powder Coating Perspectives
      • Target the Market
      • TiO2 Insider
    • Blogs
      • Editor's Viewpoint
      • Industry Insights
    • Coatings Supplier Handbook
    • Podcasts and Videos
      • COAT-IT! Podcast
      • Videos/PCI TV
    • PCI Store
    • Classifieds
    • eBooks
    • Sponsor Insights
    • White Papers
    • COATLE Word Game
  • EVENTS
    • Coatings Trends & Technologies Summit
    • Paint and Coatings Academy
    • Webinars
    • Calendar of Events
    • Lifetime Achievement Award
  • DIRECTORIES
    • Buyer's Guide
    • Equipment Directory
    • Materials Directory
  • EMAGAZINE
    • Current Issue
    • eMagazine Archive
    • China Issue Archive
    • Editorial Advisory Board
  • CONTACT
    • Contact Us
    • Advertise
    • Subscribe to eMagazine
    • Subscribe to eNewsletters
  • SIGN UP!
Paint and Coating EquipmentManufacturing Equipment

Heat Exchanger Increased Production Capacity in Specialty Chemical Plant

chemineer
June 2, 2015

Increasing production capacity and setting a monthly production record are targeted goals for all manufacturers. To achieve this, all equipment and systems must work in perfect unison and perform to optimal efficiency.

The Situation

A large specialty chemical manufacturer located in Ohio was experiencing unsatisfactory production levels due to the plant’s old, outdated, inefficient equipment. The manufacturer was looking to upgrade the process equipment in order to increase the overall level of production. The resulting increase in output was needed to keep up with demand.

The Solution

The Kenics branded heat exchanger, produced by NOV, was recommended as a critical component in the process. The Kenics heat exchanger provided more efficient, cost-effective processing of the chemical. At the heart of the heat exchanger is Kenics static mixer technology which exclusively offers the highest available heat transfer coefficients for fast, uniform heat transfer. NOV personnel engineered, manufactured and installed the Kenics heat exchanger system. The heat exchanger system proved to be an easy installation right out of the box, saving installation time and money.

The Kenics heat exchanger consists of a continuous string of static mixer elements within each heat exchanger tube. Fluid flow is directed radially toward the pipe walls and back to the element, regardless of velocity. Additionally, momentum reversal and flow division also contributes to the mixing efficiency. All processed material is continuously and completely intermixed to eliminate radial gradients in temperature and material composition. As a result, Kenics heat exchangers provide predictable, controlled mixing and the most efficient form of thermal transfer available today.

By using Kenics static mixer elements in each heat exchanger tube, the film build-up commonly associated with empty tubes is significantly reduced. Process fluid is continuously pushed from the center of each tube, to the wall and back to the center, eliminating thermal gradients and boosting the inside film coefficient.

Kenics static mixer elements are furnace brazed to the pipe walls. The resultant enhanced surface area and internal flow division and radial mixing action dramatically enhance transfer rates. Removable elements are also available for applications requiring periodic cleaning during product change-overs.

The Result

In the evolution of continuous process engineering improvements, this manufacturer set a monthly production record shortly after installing the new Kenics heat exchanger.

The new heat exchanger is operating at a U-value of around 140 btu/hr. ft2 F. The old heat exchanger was barely operating at a U-value of 15.

 Kenics is a brand of National Oilwell Varco and leader in the design of static mixers. For more information, visit www.kenics.com. 

By Chemineer

Share This Story

Looking for a reprint of this article?
From high-res PDFs to custom plaques, order your copy today!

Recommended Content

JOIN TODAY
to unlock your recommendations.

Already have an account? Sign In

  • PCI-0724-Global10-Feature-1440.png

    2024 Global Top 10: Top Paint and Coatings Companies

    Who ranks on top? PCI’s annual ranking of the top 10...
    Paint and Coating Market Reports
    By: Courtney Bassett
  • PCI-0724-PCI25-Feature-1440.png

    2024 PCI 25: Top Paint and Coatings Companies

    PCI's annual ranking of the top 25 North American paint...
    Global Top 10 and PCI 25
    By: Courtney Bassett
  • pci1022-Kinaltek-Lead-1170.jpg

    A Novel Pigment Production Technology

    Following an extensive R&D program that demonstrated...
    Paint and Coating Pigments
    By: Jawad Haidar and Nitin Soni
You must login or register in order to post a comment.

Report Abusive Comment

Manage My Account
  • eMagazine
  • eNewsletter
  • Online Registration
  • Subscription Customer Service

More Videos

Sponsored Content

Sponsored Content is a special paid section where industry companies provide high quality, objective, non-commercial content around topics of interest to the PCI audience. All Sponsored Content is supplied by the advertising company and any opinions expressed in this article are those of the author and not necessarily reflect the views of PCI or its parent company, BNP Media. Interested in participating in our Sponsored Content section? Contact your local rep!

close
  • Modern arapartment complex painted in bright colors.
    Sponsored byEPS - Engineered Polymer Solutions

    Architectural Polymers Leading the Way in Coatings Innovation

  • paint sprayer in a workshop
    Sponsored byallnex

    Enabling Performance and Compliance: allnex Introduces a New Line of VOC Exempt Solvent-Borne Resins

Popular Stories

BASF SE Logo

BASF Reportedly Eyes Exit from Coatings

No. 7 BASF Coatings

BASF Comments on Potential Sale of Coatings Business

Modern arapartment complex painted in bright colors.

Architectural Polymers Leading the Way in Coatings Innovation



PCI Buyers Guide

Submit a Request for Proposal (RFP) to suppliers of your choice with details on what you need with a click of a button

Start your RFP

Browse our Buyers Guide for manufacturers and distributors of all types of coatings products and much more!

Find Suppliers

Events

September 3, 2025

Coatings Trends & Technologies Summit

The Coatings Trends & Technologies (CTT) Summit is an annual conference for both liquid and powder coatings formulators and manufacturers to discuss innovations in coatings technology. This event combines high-quality technical presentations, a resource-rich exhibit hall, and dedicated networking opportunities to connect scientific minds, foster innovation, and cultivate game-changing new ideas!

January 1, 2030

Webinar Sponsorship Information

For webinar sponsorship information, visit www.bnpevents.com/webinars or email webinars@bnpmedia.com.

View All Submit An Event

Poll

Longest-running laboratory experiment

What is the longest-running laboratory experiment?
View Results Poll Archive

Products

CTT Summit Short Courses (Live 9/3/25)

Coatings Trends & Technologies Summit is expanding its offerings with four short courses. These short courses will offer an extensive day of interactive learning.

See More Products
pci  webinar april 2025

PCI CASE EBOOK

Related Articles

  • NEWS

    Momentive Specialty Chemicals Announces Production Launch in China, Increased Capacity in Europe

    See More
  • Manufacturing Equipment

    Heat Exchanger Increases Productivity/Reduces Operating Costs in Cooling Hot Melt Adhesives

    See More
  • Increased Production for Velsicol Chemical

    See More

Related Products

See More Products
  • durability.jpg

    Increasing the Durability of Paint and Varnish Coatings in Building Products and Construction 1st Edition

  • laser tech.jpg

    Laser Technology: Applications in Adhesion and Related Areas

See More Products
×

Keep the info flowing with our eNewsletters!

Get the latest industry updates tailored your way.

JOIN TODAY!
  • RESOURCES
    • Advertise
    • Contact Us
    • Directories
    • Store
    • Want More
  • SIGN UP TODAY
    • Create Account
    • eMagazine
    • eNewsletters
    • Customer Service
    • Manage Preferences
  • SERVICES
    • Marketing Services
    • Reprints
    • Market Research
    • List Rental
    • Survey & Sample
  • STAY CONNECTED
    • LinkedIn
    • Facebook
    • Youtube
    • X (Twitter)
  • PRIVACY
    • PRIVACY POLICY
    • TERMS & CONDITIONS
    • DO NOT SELL MY PERSONAL INFORMATION
    • PRIVACY REQUEST
    • ACCESSIBILITY

Copyright ©2025. All Rights Reserved BNP Media.

Design, CMS, Hosting & Web Development :: ePublishing