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Industry News

New Coating Protects Engines Under Extreme Heat

Laboratory and research.jpg
October 25, 2024

In a major breakthrough, researchers at the University of Virginia have developed a new coating technology designed to significantly boost turbine engine efficiency. The study, led by professor Elizabeth J. Opila and her team at UVA’s School of Engineering and Applied Science, could lead to more efficient energy and aviation industries by enabling engines to run at higher temperatures without sacrificing durability.

The new coatings incorporate rare earth oxides, offering enhanced protection to engine components under extreme heat. Turbine engines, commonly used in aircraft and power generation, are designed to operate at very high temperatures to improve efficiency. However, as temperatures increase, engine components are exposed to extreme stress, limiting their lifespan. The team’s innovative single-layer coating protects these components, increasing the engines' durability while reducing the need for excessive cooling.

The coatings were developed as part of a collaboration with the U.S. Department of Energy's Advanced Research Projects Agency-Energy (ARPA-E). Their goal is to enable turbines to function efficiently at temperatures upwards of 1,400 degrees Celsius, which could reduce fuel consumption and lower emissions, benefiting industries with significant environmental impacts. This is particularly critical for sectors such as power generation and aviation, where fuel efficiency and emission reductions are top priorities.

The research could also extend to improving the next generation of turbine engines, offering the potential for far-reaching changes in how turbines are manufactured and maintained. The team’s success marks a significant step forward in developing sustainable, high-performance engines, further positioning UVA at the forefront of cutting-edge energy solutions.

The new coating technology demonstrates how academia-industry partnerships can bring about revolutionary changes, as turbine manufacturers and energy producers look to these innovations to improve efficiency, reduce costs, and decrease their environmental footprints. The team’s findings are expected to influence future turbine designs and push forward more sustainable energy initiatives worldwide.

Read the article published by the University of Virginia here. 

KEYWORDS: Research and Development

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