Painting & Coating Industry (PCI) logo Powder coating summit logo
search
cart
facebook twitter linkedin youtube
  • Sign In
  • Create Account
  • Sign Out
  • My Account
Painting & Coating Industry (PCI) logo Powder coating summit logo
  • NEWS
    • Latest News
    • Market Trends & Reports
    • Finishing News
    • Price Alerts
    • Subscribe to Newsletters
    • Global Top 10/ PCI 25
    • Weekly Featured Article
    • COATLE Word Game
  • PRODUCTS
    • Product News
    • Featured Products
    • Must See Products and Services
  • MATERIALS
    • Additives
    • Resins/Polymers
    • Pigments
    • Equipment
    • Distributors
  • TECHNOLOGIES
    • Adhesives
    • Architectural Coatings
    • Finishing Articles
    • Finishing Technologies
    • Finishing Equipment
    • Industrial Coatings
    • Nanotechnology
    • Powder Coatings
    • Solventborne
    • Special Purpose Coatings
    • Sustainability
    • UV Coatings
    • Waterborne
  • RESOURCES
    • Columns
      • Did you know?
      • Distribution Dive
      • Formulating With Mike
      • Innovation Insights
      • Powder Coating Perspectives
      • TiO2 Insider
    • Blogs
      • Editor's Viewpoint
      • Industry Insights
    • Coatings Supplier Handbook
    • Podcasts and Videos
      • COAT-IT! Podcast
      • Videos/PCI TV
    • PCI Store
    • Classifieds
    • eBooks
    • Sponsor Insights
    • White Papers
    • COATLE Word Game
  • EVENTS
    • Coatings Trends & Technologies Summit
    • Paint and Coatings Academy
    • Webinars
    • Calendar of Events
    • Lifetime Achievement Award
  • DIRECTORIES
    • Buyer's Guide
    • Equipment Directory
    • Materials Directory
  • EMAGAZINE
    • Current Issue
    • eMagazine Archive
    • China Issue Archive
    • Editorial Advisory Board
  • CONTACT
    • Contact Us
    • Advertise
    • Subscribe to eMagazine
    • Subscribe to Newsletters
  • SIGN UP!
FT Archives

Industry Forum: Working Smarter, Not Harder

April 1, 2005
We all have traveled down many different paths in life, and in our travels we sometimes become misguided. We may have made mistakes and done things that we have regretted. Yes, I've made a few mistakes in my time. But the key attribute in making mistakes is the lessons we learn from them. Through my own mistakes, I have learned that it is better to work smarter, not harder.

Those of us in the finishing industry have felt the pain of the contraction in the global marketplace. Companies are not purchasing capital equipment at the same rate they were five or six years ago. The price for an average pound of powder is at record lows due to the high level of competition in the marketplace. Yet to remain competitive, we have all had to work smarter, not necessarily harder. One way to do this is to listen and learn. When we listen more intently to our customers, we learn of the trials and tribulations that they go through using our equipment. The people in the "trenches" have a wealth of information to offer. They know if the equipment is working properly and if the powder is well charged. They know how to work smarter; they must know to survive. They help us learn more about the proper way to apply powder, the great features about our own products and where there is room for improvement. The experience of the operators is a priceless education that can be applied to the development of new products. New products for today's finishing market are verging on having a mind of their own. These include controllers that can automatically select the proper recipe as the part comes into the booth; accurate and consistent powder transfer methods; booths that can automatically clean themselves; and application equipment that continues to improve transfer efficiency. Wouldn't it be nice to have a powder or liquid spray gun that can achieve 100 percent first-pass efficiency? That would solve so many other problems, such as reclaiming powder or eliminating over-sprayed liquid paint. Product designers continue to test numerous theories with powder and liquid application for improved efficiency. A key factor in working smarter is to develop clear and concise goals and focus efforts to achieve them. Sometimes our goals can be small - maybe even trivial to the rest of the world - but they are important to us. When we reach the small goals, we are proud of the accomplishments we've achieved, and it is this pride that will breed further successes. It is the small successes that will lead us to larger, more substantial goals.

Finishers and designers cannot accept status quo. That says such negative things about us as business people and, more importantly, as humans. If our automobile degrades at half the pace it did before, that is not progress. If we are "not as bad as the competition," that is not progress.

There have been numerous breakthroughs in the finishing industry that have made applicators work smarter, improving efficiency, accuracy and quality. In today's society, we have to do more with less. We must work smarter, not harder. The day will come when we will pick up a powder gun or liquid gun, trigger it and every ounce of powder or liquid will be applied to the substrate in the proper density. Working smarter is going down the right path. Can we work smarter? Yes, we can. Our ambitions are so very small compared to the opportunity that awaits us all.

Share This Story

Looking for a reprint of this article?
From high-res PDFs to custom plaques, order your copy today!

Recommended Content

JOIN TODAY
to unlock your recommendations.

Already have an account? Sign In

  • pci1022-Kinaltek-Lead-1170.jpg

    A Novel Pigment Production Technology

    Following an extensive R&D program that demonstrated...
    Paint and Coating Pigments
    By: Jawad Haidar and Nitin Soni
  • pci global top 10

    2025 Global Top 10: Top Paint and Coatings Companies

    The following is PCI’s annual ranking of the top 10...
    Paint and Coating Market Reports
    By: Courtney Bassett
  • 2025 pci 25

    2025 PCI 25: Top Paint and Coatings Companies

    PCI's annual ranking of the top 25 North American paint...
    Paint and Coating Market Reports
    By: Courtney Bassett
You must login or register in order to post a comment.

Report Abusive Comment

Manage My Account
  • eMagazine
  • Newsletters
  • Online Registration
  • Subscription Customer Service

More Videos

Sponsored Content

Sponsored Content is a special paid section where industry companies provide high quality, objective, non-commercial content around topics of interest to the PCI audience. All Sponsored Content is supplied by the advertising company and any opinions expressed in this article are those of the author and not necessarily reflect the views of PCI or its parent company, BNP Media. Interested in participating in our Sponsored Content section? Contact your local rep!

close
  • colorful building exterior
    Sponsored byDow

    Insights into Exterior Architectural Coating Degradation: Bridging Accelerated and Natural Weathering

  • digital pigments
    Sponsored bySiltech

    The Fourth Dimension of Silicon: Siltech Q Resins

Popular Stories

Wacker logo

WACKER Plans More Than 1,500 Job Cuts

akzonobel

Akzo Completes Strategic Sale

CASE eBook

The 2025 PCI/ASI CASE eBook

pci academy

PCI Buyers Guide

Submit a Request for Proposal (RFP) to suppliers of your choice with details on what you need with a click of a button

Start your RFP

Browse our Buyers Guide for manufacturers and distributors of all types of coatings products and much more!

Find Suppliers

Events

September 4, 2025

N-Butylpyrrolidone (NBP) as a Green Solvent to Replace N-Methylpyrrolidone (NMP) in Industrial Coating Applications

ON DEMAND: EPA published a regulation proposal around N-methylpyrrolidone (NMP) in June 2024 to ban or limit NMP in many applications, such as paints and coatings and their removers. N-butylpyrrolidone (NBP) is a powerful and versatile solvent for a variety of industries looking for alternatives to substance of very high concern (SVHC)-listed solvents.

January 15, 2026

From Data Silos to AI Success: Lessons from Collano’s Journey

In this webinar, Raphael Schaller, CTO of Collano, shares how his team envisioned their data to make it usable for AI-driven materials discovery. He reflects on what he would do differently if starting over, and how adopting the Citrine Platform has accelerated learning, collaboration, and innovation across the organization.

View All Submit An Event

Poll

Longest-running laboratory experiment

What is the longest-running laboratory experiment?
View Results Poll Archive

Products

Automotive Paints and Coatings, 2nd Edition

Automotive Paints and Coatings, 2nd Edition

Now in its second edition and still the only book of its kind, this is an authoritative treatment of all stages of the coating process.

See More Products
pci case ebook

PCI webinar

Related Articles

  • The New Generation of Color Matching & Correction: Working Smarter with Today's Software

    See More
  • Second WCS Keynote to Discuss Working Smarter to Optimize the Bottom Line

    See More
  • Industry Forum

    See More

Related Products

See More Products
  • handbook-of-ad-and-surface-

    Handbook of Adhesives and Surface Preparation

  • marketsandmarketslogo.jpg

    Metallic Powder Coatings Market by Process Type (Bonding, Blending, Extrusion)...

See More Products

Related Directories

  • Heisler Industries Inc.

    HEISLER manufactures automated packaging machinery and labeling machines, complete filling line integration and installation for the paint industry. We work with metal and plastic containers from half pints to 55-gallon drums - round square, F-style containers; pails, jugs, cases and trays. HEISLER equipment is designed and manufactured in the USA.
×

Keep the info flowing with our eNewsletters!

Get the latest industry updates tailored your way.

JOIN TODAY!
  • RESOURCES
    • Advertise
    • Contact Us
    • Directories
    • Store
    • Want More
    • Manufacturing Division
  • SIGN UP TODAY
    • Create Account
    • eMagazine
    • Newsletters
    • Customer Service
    • Manage Preferences
  • SERVICES
    • Marketing Services
    • Reprints
    • Market Research
    • List Rental
    • Survey & Sample
  • STAY CONNECTED
    • LinkedIn
    • Facebook
    • Youtube
    • X (Twitter)
  • PRIVACY
    • PRIVACY POLICY
    • TERMS & CONDITIONS
    • DO NOT SELL MY PERSONAL INFORMATION
    • PRIVACY REQUEST
    • ACCESSIBILITY

Copyright ©2025. All Rights Reserved BNP Media.

Design, CMS, Hosting & Web Development :: ePublishing