Painting & Coating Industry (PCI) logo Powder coating summit logo
search
cart
facebook twitter linkedin youtube
  • Sign In
  • Create Account
  • Sign Out
  • My Account
Painting & Coating Industry (PCI) logo Powder coating summit logo
  • NEWS
    • Latest News
    • Market Trends & Reports
    • Price Alerts
    • Subscribe to eNewsletters
    • Global Top 10/ PCI 25
    • Weekly Featured Article
    • COATLE Word Game
  • PRODUCTS
    • Product News
    • Must See Products and Services
  • MATERIALS
    • Additives
    • Resins/Polymers
    • Pigments
    • Equipment
    • Distributors
  • TECHNOLOGIES
    • Adhesives
    • Architectural Coatings
    • Industrial Coatings
    • Nanotechnology
    • Powder Coatings
    • Solventborne
    • Special Purpose Coatings
    • Sustainability
    • UV Coatings
    • Waterborne
    • FINISHING
      • Finishing News
      • Finishing Technologies
      • Finishing Equipment
    • RESOURCES
      • Columns
        • Ask Joe Powder
        • Did you know?
        • Distribution Dive
        • Focus on Canada
        • Formulating With Mike
        • Innovation Insights
        • Moody's Coatings Conundrums
        • Powder Coating Perspectives
        • Target the Market
        • TiO2 Insider
      • Blogs
        • Editor's Viewpoint
        • Industry Insights
      • Coatings Supplier Handbook
      • Podcasts and Videos
        • COAT-IT! Podcast
        • Videos/PCI TV
      • PCI Store
      • eBooks
      • Sponsor Insights
      • White Papers
      • COATLE Word Game
    • EVENTS
      • Coatings Trends & Technologies Summit
      • Paint and Coatings Academy
      • Webinars
      • Calendar of Events
      • Lifetime Achievement Award
    • DIRECTORIES
      • Buyer's Guide
      • Equipment Directory
      • Materials Directory
    • EMAGAZINE
      • Current Issue
      • eMagazine Archive
      • China Issue Archive
      • Editorial Advisory Board
    • CONTACT
      • Contact Us
      • Advertise
      • Subscribe to eMagazine
      • Subscribe to eNewsletters
    FT Archives

    Finishing Today's 2007 Innovation Awards

    December 1, 2007
    It’s time again to recognize and honor the cutting-edge innovators in our industry. Over the past few months, we received a number of nominations from across the globe for these awards. We’ve set aside this special article to recognize the greatest achievements in new technology in materials, process, instrumentation and equipment. This year, with our expanded coverage of the plating industry, we also have added an award for the greatest advancement in this technology. PLUS, AN ONLINE EXCLUSIVE: A list of the honorable mentions is included here.



    It’s time again to recognize and honor the cutting-edge innovators in our industry. Over the past few months, we received a number of nominations from across the globe for these awards. We’ve set aside this special article to recognize the greatest achievements in new technology in materials, process, instrumentation and equipment. This year, with our expanded coverage of the plating industry, we also have added an award for the greatest advancement in this technology.

    The awards this year go to enterprises ranging from global organizations to a small machine shop in Colorado. It is our distinct honor and pleasure to present the 2007 Finishing Today Innovation Awards.

    For a metallic look that lasts, Whirlpool® chose Ferro’s Evolution™ porcelain enamel coating.

    Innovation Award for Materials:
    Ferro Evolution™ Coatings

    For years, the high-end major appliance industry designers have favored the look of stainless steel. Refrigerators, ranges, ovens, freezers and outdoor grills for the luxury market all sport this look. In spite of the rich aesthetics and perceived quality profile provided by stainless steel, the material itself is not without shortcomings. It discolors with heat, can stain when subjected to some cleaners and has a tendency to show fingerprints. Furthermore, the price of stainless steel has increased significantly over the last couple of years.

    Ferro Corp., headquartered in Cleveland, OH, has developed a lower-cost alternative that provides the look of stainless in a ceramic coating. Dubbed Evolution, this coating does not fingerprint and is resistant to common household cleaners. It gives the heat resistance typical of porcelain enamel while maintaining the look of stainless steel. The corrosion resistance and weathering durability of this product have been well documented in laboratory and life-cycle testing. Relatively low-cost steel can be used in conjunction with Evolution to produce an overall lower cost compared to stainless steel without compromising on aesthetics. In addition to a stainless steel-look coating, this product line also has coatings that simulate copper.

    Plasmatreat Openair® Plasma Pretreatment

    Innovation Award for Processing Technology:
    Plasmatreat Openair® Plasma Pretreatment Technology for Metal

    The concept of using plasma energy to pretreat plastic substrates has been embraced by the finishing industry for years. Plasma energizes the surface that then provides an anchor for various finishes to adhere. Plasmatreat, based in Steinhagen, Germany, with North American offices in Mississauga, Ontario, Canada, has taken this innovation further to clean and energize metal surfaces. The impact this technology may have on the coatings industry is monumental.

    Typically, metal cleaning/pretreatment processes involve the application of a series of heated aqueous solutions that alternately clean, then rinse, then convert, then rinse, then seal and dry the substrate. These process usually are accomplished in three to five steps but can exceed 15 stages in more complicated systems. The stages all require meticulous management of temperature, solids level, pH and other chemical analyses to ensure expected performance. Many stages also require heat to optimize the cleaning or chemical reactions. Furthermore, the processes generate sludge that may contain hazardous materials that require special handling and disposal.

    The Plasmatreat technology eliminates all the stages prior to the application of the conversion coating. This process provides an energized hydrophilic surface possessing a contact angle of 15 to 28 degrees. Plasmatreat commercialized this technique at an aluminum coil coating line in Switzerland this past summer. Project engineers estimate that the conversion will eliminate 150 to 180 tons of sludge and wastewater produced at the plant per year.

    Sensory Analytics SpecMetrix ™

    Innovation Award for Instrumentation:
    Sensory Analytics SpecMetrix™ Non-Contact Film Thickness Technology

    Film thickness measurement is critical to every finishing operation. Performance, aesthetics and economics are all driven by how much coating has been applied to the substrate. Sensory Analytics, headquartered in Greensboro, NC, has pioneered and patented technology that provides real-time, nondestructive measurement of a vast array of inorganic and organic coatings on metallic or non-metallic surfaces. This non-radioactive technology based is capable of precisely measuring thicknesses ranging from 200 nanometers to 200 microns (0.01 to 8.00 mils).

    The innovation that the SpecMetrix technology brings is the safety of avoiding radioactive methods and its versatile capability. No other technology can measure such a broad thickness range over so many different substrates. This technique has found use in the automotive, medical devices, building materials, electronics, aviation and packaging industries.

    MacDermid Periodic Pulse Reverse Plating

    Innovation Award FOR Plating Technology:
    MacDermid Periodic Pulse Reverse Plating System

    Direct current acid copper plating has long been used in decorative copper plating applications such as automotive wheels and plumbing fixtures because of its high leveling and bright covering power. However, as with most acidic-based electrolytes, acid copper carries the drawback of poor throwing power. As a result, excessive plating times are required to achieve minimal copper thicknesses in low-current-density areas, and too much copper metal is applied in the high-current areas, leading to wasted metal and added costs. Additionally, complex shapes can be difficult - and sometimes even impossible - to plate. Issues such as high metal prices, high charges to dispose of metal-containing waste, and the need to increase productivity on existing plating lines are forcing many decorative plating companies to look for an alternative.

    One solution is the use of a periodic pulse reverse (PPR) system, also known as pulse plating, developed by MacDermid, Inc., based in Denver, CO. Pulse plating provides exceptional deposit distribution, which reduces metal usage, and it lowers the metal concentration in the electrolyte, which reduces the amount of drag-out losses and sludge produced in waste treatment. It also produces excellent low-current-density brightness, thereby making it easier to plate complex shapes. The brightness and leveling are similar to traditional decorative acid coppers, which makes it an easy replacement for current acid copper systems.

    This technology has been commercialized successfully on two continents. One of the largest automotive plating-on-plastics job shops in Europe has been using pulse reverse copper technology for more than a year on a full production line. The company has achieved a net savings of 20% in copper anode and salt materials while producing deposits comparable in leveling and bright throwing power to conventional systems.

    The PPR system has also been used for more than a year in full production at a job shop in the Midwest U.S. A significant number of processed parts are for high-end applications and therefore require a very high-quality finish. The company has seen a savings of 20% in copper metal and a 30% reduction in plating time while achieving excellent deposit distribution. It has been able to plate complicated parts more reliably due to the superior bright throwing power at extreme low current densities. Additionally, the company has reaped the benefit of easier bath maintenance.

    TASROP, Inc. STW Water Filtration System

    Innovation Award for Equipment:
    TASROP, Inc. STW Water Filtration System

    Robert Miller runs TASROP, Inc., a powder coating job shop at the foothills of the Rocky Mountains in Florence, CO. It’s part of a full service machine shop he started in 1998. His powder coating operation had always been environmentally friendly; however, the company still had to deal with the high costs and environmental impact associated with disposing of wastewater generated from his metal pretreatment system.

    A local drought spurred Miller to seek a solution, but there didn’t appear to be any technology available to accomplish the job. So he created his own system. The resulting equipment, which he calls the Save the Water (STW) recycling system, reduced his water usage from 16,000 gallons of water per month to 1200 gallons per month, and from three barrels of chemicals per month to one and a half barrels per year - a 90% savings on water and chemicals.

    The system processes the contaminated water and chemical solutions though its proprietary filtration system, then refilters the solution continually and pumps it back into the power washer/cleaning system. Miller calculated that a company using 15,000 to 18,000 gallons of water and 165 to 185 gallons of chemical cleaning agent per month could decrease its usage to less than 1,200 gallons of water and 7 gallons of cleaning agent per month by using the new recycling system. Based on that model, a small business could potentially save $17,000 per year - while also helping to protect valuable natural resources.

    Editor’s note: Feature articles on the Plasmatreat, TASROP and MacDermid technologies have appeared in past issues of Finishing Today magazine.

    ONLINE EXCLUSIVE: Honorable Mentions

    Although the following companies did not receive awards, their technologies deserve an honorable mention.

    Process:
    IPC Greenkote
    BASF Steron
    Enercon CO2/Plasma Cleaning
    Philson Anodize Process

    Materials:
    Nissan Repairable Clearcoat
    Dow Corning Fluoropolymer/Silicone
    Momentive Performance Materials Hardcoat
    GAGE No VOC Purge Solvent
    Metrix Sealer
    Zircotec Ceramic Coating
    Coral Chemical Non-Phosphate Pretreatment

    Instrumentation:
    Biode Low Shear Viscometer
    Arizona Instrument Hg Analyzer
    Artomation Panel Sprayer
    HunterLab Online Color Measurement System

    Equipment:
    AdPhos - NIR Curing
    Autoquip - Radial Piston Agitator Motor
    EXEL - Liquid Paint Color Change

    Plating:
    Uyemura - Electroless Nickel Plating for Aluminum


    Want to submit a nomination for the 2008 Innovation Awards? E-mail editor@finishingtodaymag.com. Please include the name of the company, a description of the technology, and a brief explanation of why you think the technology deserves an award. The deadline for the 2008 Innovation Award nominations is September 1, 2008.

    Links

    • Plasmatreat
    • Sensory Analytics
    • MacDermid
    • TASROP
    • Ferro

    Share This Story

    Looking for a reprint of this article?
    From high-res PDFs to custom plaques, order your copy today!

    Recommended Content

    JOIN TODAY
    to unlock your recommendations.

    Already have an account? Sign In

    • PCI-0724-Global10-Feature-1440.png

      2024 Global Top 10: Top Paint and Coatings Companies

      Who ranks on top? PCI’s annual ranking of the top 10...
      Global Top 10 and PCI 25
      By: Courtney Bassett
    • PCI-0724-PCI25-Feature-1440.png

      2024 PCI 25: Top Paint and Coatings Companies

      PCI's annual ranking of the top 25 North American paint...
      Paint and Coating Market Reports
      By: Courtney Bassett
    • pci1022-Kinaltek-Lead-1170.jpg

      A Novel Pigment Production Technology

      Following an extensive R&D program that demonstrated...
      Paint and Coating Pigments
      By: Jawad Haidar and Nitin Soni
    You must login or register in order to post a comment.

    Report Abusive Comment

    Subscribe For Free!
    • eMagazine
    • eNewsletter
    • Online Registration
    • Subscription Customer Service

    More Videos

    Sponsored Content

    Sponsored Content is a special paid section where industry companies provide high quality, objective, non-commercial content around topics of interest to the PCI audience. All Sponsored Content is supplied by the advertising company and any opinions expressed in this article are those of the author and not necessarily reflect the views of PCI or its parent company, BNP Media. Interested in participating in our Sponsored Content section? Contact your local rep!

    close
    • Modern arapartment complex painted in bright colors.
      Sponsored byEPS - Engineered Polymer Solutions

      Architectural Polymers Leading the Way in Coatings Innovation

    • paint sprayer in a workshop
      Sponsored byallnex

      Enabling Performance and Compliance: allnex Introduces a New Line of VOC Exempt Solvent-Borne Resins

    Popular Stories

    No. 3 AkzoNobel

    AkzoNobel to Close Two Manufacturing Sites

    Modern living room interior with green plants, sofa and green wall

    Reimagining Architectural Paints with Plant-Based Acrylic Binders

    Modern arapartment complex painted in bright colors.

    Architectural Polymers Leading the Way in Coatings Innovation



    PCI Buyers Guide

    Submit a Request for Proposal (RFP) to suppliers of your choice with details on what you need with a click of a button

    Start your RFP

    Browse our Buyers Guide for manufacturers and distributors of all types of coatings products and much more!

    Find Suppliers

    Events

    September 3, 2025

    Coatings Trends & Technologies Summit

    The Coatings Trends & Technologies (CTT) Summit is an annual conference for both liquid and powder coatings formulators and manufacturers to discuss innovations in coatings technology. This event combines high-quality technical presentations, a resource-rich exhibit hall, and dedicated networking opportunities to connect scientific minds, foster innovation, and cultivate game-changing new ideas!

    January 1, 2030

    Webinar Sponsorship Information

    For webinar sponsorship information, visit www.bnpevents.com/webinars or email webinars@bnpmedia.com.

    View All Submit An Event

    Poll

    Longest-running laboratory experiment

    What is the longest-running laboratory experiment?
    View Results Poll Archive

    Products

    CTT Summit Short Courses (Live 9/3/25)

    Coatings Trends & Technologies Summit is expanding its offerings with four short courses. These short courses will offer an extensive day of interactive learning.

    See More Products
    pci  webinar april 2025

    PCI CASE EBOOK

    Related Articles

    • Finishing Today's 2006 Innovation Awards

      See More
    • Finishing Today Launches Third Annual Awards Competition - Posted 05/02/08

      See More
    • 2007 Finishing Forecast

      See More
    ×

    Keep the info flowing with our eNewsletters!

    Get the latest industry updates tailored your way.

    JOIN TODAY!
    • RESOURCES
      • Advertise
      • Contact Us
      • Directories
      • Store
      • Want More
    • SIGN UP TODAY
      • Create Account
      • eMagazine
      • eNewsletters
      • Customer Service
      • Manage Preferences
    • SERVICES
      • Marketing Services
      • Reprints
      • Market Research
      • List Rental
      • Survey & Sample
    • STAY CONNECTED
      • LinkedIn
      • Facebook
      • Youtube
      • X (Twitter)
    • PRIVACY
      • PRIVACY POLICY
      • TERMS & CONDITIONS
      • DO NOT SELL MY PERSONAL INFORMATION
      • PRIVACY REQUEST
      • ACCESSIBILITY

    Copyright ©2025. All Rights Reserved BNP Media.

    Design, CMS, Hosting & Web Development :: ePublishing