Paint and Coating Equipment

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Read three project case studies to see how an “oven/oxidizer” combination system can be implemented in almost any manufacturing facility that requires both process heating equipment and an air pollution control system.

A mechanical engineering company that produces hydraulic cylinders recently automated parts of its coatings process. Up until now, surface coating of the cylinders, crucial for robust corrosion protection, was done manually. The company invested approximately 4 million euros in the construction of a new production hall, including an innovative liquid coating system with application, dosing and mixing technology.

Unplanned downtime causes significant losses to a company. With an estimated price tag of $50 billion annually, there is a serious effort that, rightfully, goes into preventing unscheduled failures. Digital transformation can open the gates to unprecedented reductions in unplanned downtime.

The payoffs could be substantial if you’re thinking about designing a robotic paint booth for use in the automotive manufacturing sector. Adding robots into the workflow could lead to greater efficiency, better overall quality, and more. This technology can also increase a facility’s scalability, which is good news if an automaker struggles with frequent demand fluctuations.

Climate neutrality, increased CO2 prices, and uncertainties with the natural gas supply are prompting car manufacturers to intensify their search for alternatives to gas-powered production plants. In response, Dürr became the first supplier to electrify all the body ovens in its portfolio. 

High-speed planting methods have fueled demand for seed-flow lubricants. These formulations improve seed planting by reducing static electricity and/or moisture that causes the seeds to 'bridge'.

When a global producer of industrial coating resins and additives sought to upgrade its aging Distributed Control System (DCS), the solution involved utilizing a flexible, reliable, modern DCS that could be quickly integrated with existing production.

Electro-deposition (ED) has proven its benefit as a unique application technology, resulting in several manufacturers installing ED lines in their paint shops. This is mostly due to a distinguishing feature of this technique, namely the throwing power. 

It can sometimes feel like fluids are a bottleneck, restricting production performance. Often the answer won’t lie in costly chemical alterations to the fluid itself, but simply a better understanding and control of the factors affecting performance.

Formulators should use technology to track down the rheological sweet spot for their products and see the lab as a source of knowledge and collaboration. The resulting data will set research projects off on the right path and deliver huge savings for R&D, the company, the customer and maybe even the planet.