Painting & Coating Industry (PCI) logo Powder coating summit logo
  • Sign In
  • Create Account
  • Sign Out
  • My Account
  • NEWS
  • PRODUCTS
  • MATERIALS
  • TECHNOLOGIES
  • RESOURCES
  • EVENTS
  • DIRECTORIES
  • EMAGAZINE
  • CONTACT
  • SIGN UP!
cart
facebook twitter linkedin youtube
  • NEWS
  • Latest News
  • Market Trends & Reports
  • Price Alerts
  • Subscribe to eNewsletters
  • Global Top 10/ PCI 25
  • Weekly Featured Article
  • COATLE Word Game
  • PRODUCTS
  • Product News
  • Must See Products and Services
  • MATERIALS
  • Additives
  • Resins/Polymers
  • Pigments
  • Equipment
  • Distributors
  • TECHNOLOGIES
  • Adhesives
  • Architectural Coatings
  • FINISHING
  • Industrial Coatings
  • Nanotechnology
  • Powder Coatings
  • Solventborne
  • Special Purpose Coatings
  • Sustainability
  • UV Coatings
  • Waterborne
  • FINISHING
  • Finishing News
  • Finishing Technologies
  • Finishing Equipment
  • Finishing Today
  • RESOURCES
  • Columns
  • Blogs
  • Coatings Supplier Handbook
  • Podcasts and Videos
  • PCI Store
  • Classifieds
  • eBooks
  • Sponsor Insights
  • White Papers
  • COATLE Word Game
  • Columns
  • Ask Joe Powder
  • Did you know?
  • Distribution Dive
  • Focus on Canada
  • Formulating With Mike
  • Innovation Insights
  • Moody's Coatings Conundrums
  • Powder Coating Perspectives
  • Target the Market
  • TiO2 Insider
  • Blogs
  • Editor's Viewpoint
  • Industry Insights
  • Podcasts and Videos
  • COAT-IT! Podcast
  • Videos/PCI TV
  • EVENTS
  • Coatings Trends & Technologies Summit
  • Paint and Coatings Academy
  • Webinars
  • Calendar of Events
  • Lifetime Achievement Award
  • DIRECTORIES
  • Buyer's Guide
  • Equipment Directory
  • Materials Directory
  • EMAGAZINE
  • Current Issue
  • eMagazine Archive
  • China Issue Archive
  • Editorial Advisory Board
  • CONTACT
  • Contact Us
  • Advertise
  • Subscribe to eMagazine
  • Subscribe to eNewsletters
Painting & Coating Industry (PCI) logo Powder coating summit logo
search
cart
facebook twitter linkedin youtube
  • Sign In
  • Create Account
  • Sign Out
  • My Account
Painting & Coating Industry (PCI) logo Powder coating summit logo
  • NEWS
    • Latest News
    • Market Trends & Reports
    • Price Alerts
    • Subscribe to eNewsletters
    • Global Top 10/ PCI 25
    • Weekly Featured Article
    • COATLE Word Game
  • PRODUCTS
    • Product News
    • Must See Products and Services
  • MATERIALS
    • Additives
    • Resins/Polymers
    • Pigments
    • Equipment
    • Distributors
  • TECHNOLOGIES
    • Adhesives
    • Architectural Coatings
    • FINISHING
      • Finishing News
      • Finishing Technologies
      • Finishing Equipment
      • Finishing Today
    • Industrial Coatings
    • Nanotechnology
    • Powder Coatings
    • Solventborne
    • Special Purpose Coatings
    • Sustainability
    • UV Coatings
    • Waterborne
  • RESOURCES
    • Columns
      • Ask Joe Powder
      • Did you know?
      • Distribution Dive
      • Focus on Canada
      • Formulating With Mike
      • Innovation Insights
      • Moody's Coatings Conundrums
      • Powder Coating Perspectives
      • Target the Market
      • TiO2 Insider
    • Blogs
      • Editor's Viewpoint
      • Industry Insights
    • Coatings Supplier Handbook
    • Podcasts and Videos
      • COAT-IT! Podcast
      • Videos/PCI TV
    • PCI Store
    • Classifieds
    • eBooks
    • Sponsor Insights
    • White Papers
    • COATLE Word Game
  • EVENTS
    • Coatings Trends & Technologies Summit
    • Paint and Coatings Academy
    • Webinars
    • Calendar of Events
    • Lifetime Achievement Award
  • DIRECTORIES
    • Buyer's Guide
    • Equipment Directory
    • Materials Directory
  • EMAGAZINE
    • Current Issue
    • eMagazine Archive
    • China Issue Archive
    • Editorial Advisory Board
  • CONTACT
    • Contact Us
    • Advertise
    • Subscribe to eMagazine
    • Subscribe to eNewsletters
  • SIGN UP!
Paint and Coating EquipmentIndustrial CoatingsTesting, Monitoring &Tools

Testing for the Real World

By Neil Wilds
Testing for the Real World
Testing for the Real World
Testing for the Real World
Testing for the Real World
Testing for the Real World
Testing for the Real World
February 11, 2019

Traditionally, coatings companies test coatings to various pre-qualification standards required for use around the globe. Now, asset owners are increasingly seeking reassurance that such products meet the performance requirements for real-life conditions and challenging environments, above and beyond these tried-and-tested standards.

Before they are brought to market, coatings systems are tested for resistance to a range of external influences such as those found in atmospheric and immersion environments. Such testing processes usually take place in the closely controlled conditions of a laboratory, with test panels prepared before the coating is applied and monitored over a period of time to establish how they perform.

In one such test, for instance, steel is subjected to 720 hrs of water condensation and 1,440 hrs of neutral salt spray to simulate a C5H environment the coated steel surface could face once coatings are applied in a real-world situation.

In such circumstances, surface preparation is key. A coating’s performance depends on its ability to adhere to the steel in use, such as the structural steel destined for bridges or buildings. This adhesion depends on how well the surface was prepared prior to application of a coating.

Potential issues that can occur include contamination by residues of oil and grease, so the common method of preparing a surface is abrasive blast cleaning, where grains of abrasive are propelled at high speed. This not only cleans a surface but also increases the surface area by leaving a series of peaks and troughs behind, known as the surface profile.

For some time, there has been concern in the industry about these laboratory-controlled environments not matching the real-world conditions when surfaces are blasted and sprayed in the field. There have even been reports of coatings failing prematurely in the field, so some customers, particularly in the oil and gas sector, have been asking for products to be tested on steel panels that have not been prepared under these clinical laboratory conditions.

 

Real-World Methods

To meet global corrosion standards, Sherwin-Williams has prepared its products for testing in a real-world setting, and launched a product ‘stamp’ to reflect this testing process, which customers will start to see on branding in future.

Sherwin-Williams has introduced its ‘global core range’ of products, a collection of products available in every market in which the coatings company operates. The decision was made to test the products to global corrosion standards, in particular ISO 12944 and ISO 20340 (ISO 12944-9), allowing the coatings to be used in a range of different regions. The ISO 12944-6 standard describes the types of paint and paint systems commonly used for corrosion protection for steel structures, and ISO 12944-9 specifies the performance requirements for protective paint systems for offshore and related structures.

One of the large oil companies has insisted for some time that the testing for its own pre-qualification is done in a shop, rather than a lab, so there is a significant demand for such testing.

The opportunity had arisen for Sherwin-Williams to test a massive range of coatings systems to these important industry standards. Ultimately, the program of 168 systems has been tested, involving 2,000-3,000 panels and costing an estimated six-figure sum. Testing on this scale is believed to be an industry first.

Testing on such a large scale would be impractical for laboratory conditions, so Sherwin-Williams turned to a paint shop in the North East of England. It was decided all panels would be abrasive blast cleaned to ISO 8501-1 Sa 2.5 grade and sprayed in this ‘real’ environment before testing began.

This exposed the metal panels being used to a range of real-world issues not usually found in a lab, such as surface dust or other contaminants that could affect the adhesion of coatings.

Of course, customers trust and accept the ISO standards as they are, but all standards make reference to certain surface preparations. When carried out in a laboratory, extra care is taken to obtain the cleanest possible surface to eliminate issues with contamination. However, when coatings are applied in real-life conditions, perhaps on stadiums or bridges, the same blasting results simply cannot be obtained. This rationale to carry out large-scale field testing across the board was to give customers new levels of reassurance.

One of the largest variables in the process has always been the surface preparation, but by blasting in a shop, Sherwin-Williams believes it has removed this issue. We expect products prepared in this way to simulate performance in the field.

The steel panels were abrasive blast cleaned to the usual high standard ahead of testing, and coatings applied – the difference being that rather than this process taking place in a laboratory, it took place in a working paint shop. This meant that the panels reflect more accurately the preparation and application situations found in the real world.

The testing itself, with the panels of structural steel, was also supervised by NACE level II coating inspectors who monitored for relative humidity, air temperature and the temperature of the steel.

We are fully expecting to see other coatings manufacturers follow suit, as it becomes the ‘new norm’ for testing to a range of standards across the world. By working closely with customers and reacting to changing requirements, coatings companies can ensure they are providing products that not only operate as expected but will perform and meet real-world conditions. 

 

For more information contact Sherwin-Williams, tel: +44 (0)1204 521 771 or visit http://sherwin-williams.com/protectiveEMEA.

 

KEYWORDS: Corrosion Control Testing Equipment Weathering

Share This Story

Looking for a reprint of this article?
From high-res PDFs to custom plaques, order your copy today!

Neil Wilds, Technical Marketing Manager, Sherwin-Williams Protective & Marine Coatings, United Kingdom

Recommended Content

JOIN TODAY
to unlock your recommendations.

Already have an account? Sign In

  • pci1022-Kinaltek-Lead-1170.jpg

    A Novel Pigment Production Technology

    Following an extensive R&D program that demonstrated...
    Paint and Coating Pigments
    By: Jawad Haidar and Nitin Soni
  • pci global top 10

    2025 Global Top 10: Top Paint and Coatings Companies

    The following is PCI’s annual ranking of the top 10...
    Paint and Coating Market Reports
    By: Courtney Bassett
  • 2025 pci 25

    2025 PCI 25: Top Paint and Coatings Companies

    PCI's annual ranking of the top 25 North American paint...
    Paint and Coating Market Reports
    By: Courtney Bassett
You must login or register in order to post a comment.

Report Abusive Comment

Manage My Account
  • eMagazine
  • eNewsletter
  • Online Registration
  • Subscription Customer Service

The Coatings Minute: Your Inside Look at PCInnovations

The Coatings Minute: Your Inside Look at PCInnovations

The Coatings Minute: Your Guide to the 2025 Coatings Supplier Handbook

The Coatings Minute: Your Guide to the 2025 Coatings Supplier Handbook

CTT Registration Now Open

CTT Registration Now Open

The Coatings Minute: Print Returns with PCI’s New Showcase Issue

The Coatings Minute: Print Returns with PCI’s New Showcase Issue

More Videos

Sponsored Content

Sponsored Content is a special paid section where industry companies provide high quality, objective, non-commercial content around topics of interest to the PCI audience. All Sponsored Content is supplied by the advertising company and any opinions expressed in this article are those of the author and not necessarily reflect the views of PCI or its parent company, BNP Media. Interested in participating in our Sponsored Content section? Contact your local rep!

close
  • Modern arapartment complex painted in bright colors.
    Sponsored byEPS - Engineered Polymer Solutions

    Architectural Polymers Leading the Way in Coatings Innovation

  • paint sprayer in a workshop
    Sponsored byallnex

    Enabling Performance and Compliance: allnex Introduces a New Line of VOC Exempt Solvent-Borne Resins

Popular Stories

No. 3 AkzoNobel

AkzoNobel’s $1.4B Divestment Signals Strategy Shift

PCI voices from the top

eBook | PCI Voices from the Top

Mergers and Acquisitions

RPM Expands Portfolio With Strategic Acquisition



PCI Buyers Guide

Submit a Request for Proposal (RFP) to suppliers of your choice with details on what you need with a click of a button

Start your RFP

Browse our Buyers Guide for manufacturers and distributors of all types of coatings products and much more!

Find Suppliers

Events

September 3, 2025

Coatings Trends & Technologies Summit

The Coatings Trends & Technologies (CTT) Summit is an annual conference for both liquid and powder coatings formulators and manufacturers to discuss innovations in coatings technology. This event combines high-quality technical presentations, a resource-rich exhibit hall, and dedicated networking opportunities to connect scientific minds, foster innovation, and cultivate game-changing new ideas!

January 1, 2030

Webinar Sponsorship Information

For webinar sponsorship information, visit www.bnpevents.com/webinars or email webinars@bnpmedia.com.

View All Submit An Event

Poll

Longest-running laboratory experiment

What is the longest-running laboratory experiment?
View Results Poll Archive

Products

CTT Summit Short Courses (Live 9/3/25)

Coatings Trends & Technologies Summit is expanding its offerings with four short courses. These short courses will offer an extensive day of interactive learning.

See More Products
pci voices from the top ebook

PCI CASE EBOOK

Related Articles

  • pci0418-Troy-Thinkstock-487745984-900.jpg

    Field Testing Worldwide helps Predict Real-world Performance

    See More
  • Hexigone Lead Image.png

    6,000 Hours of Real-World Anticorrosion Coastal Testing

    See More
  • From the Lab to the Real World: New Design in Mixing/Dispersion Equipment Allows More Efficient Development and Scale-Up

    See More

Related Products

See More Products
  • Kevin-Biller-PC-BOOK.jpg

    Powder Coatings - Foundation for the Novice Formulator (ebook)

  • durability.jpg

    Increasing the Durability of Paint and Varnish Coatings in Building Products and Construction 1st Edition

  • adhesives.jpg

    Adhesives for Wood and Lignocellulosic Materials

See More Products

Events

View AllSubmit An Event
  • September 5, 2024

    Deploying AI and DOE in Real-Time at the Bench

    On Demand AI and AI-driven DOE are finally being used in real-time at the bench by chemists and materials scientists, creating a dramatic leap forward from a productivity perspective.
View AllSubmit An Event
×

Keep the info flowing with our eNewsletters!

Get the latest industry updates tailored your way.

JOIN TODAY!
  • RESOURCES
    • Advertise
    • Contact Us
    • Directories
    • Store
    • Want More
  • SIGN UP TODAY
    • Create Account
    • eMagazine
    • eNewsletters
    • Customer Service
    • Manage Preferences
  • SERVICES
    • Marketing Services
    • Reprints
    • Market Research
    • List Rental
    • Survey & Sample
  • STAY CONNECTED
    • LinkedIn
    • Facebook
    • Youtube
    • X (Twitter)
  • PRIVACY
    • PRIVACY POLICY
    • TERMS & CONDITIONS
    • DO NOT SELL MY PERSONAL INFORMATION
    • PRIVACY REQUEST
    • ACCESSIBILITY

Copyright ©2025. All Rights Reserved BNP Media.

Design, CMS, Hosting & Web Development :: ePublishing

Painting & Coating Industry (PCI) logo Powder coating summit logo
search
cart
facebook twitter linkedin youtube
  • Sign In
  • Create Account
  • Sign Out
  • My Account
Painting & Coating Industry (PCI) logo Powder coating summit logo
  • NEWS
    • Latest News
    • Market Trends & Reports
    • Price Alerts
    • Subscribe to eNewsletters
    • Global Top 10/ PCI 25
    • Weekly Featured Article
    • COATLE Word Game
  • PRODUCTS
    • Product News
    • Must See Products and Services
  • MATERIALS
    • Additives
    • Resins/Polymers
    • Pigments
    • Equipment
    • Distributors
  • TECHNOLOGIES
    • Adhesives
    • Architectural Coatings
    • FINISHING
      • Finishing News
      • Finishing Technologies
      • Finishing Equipment
      • Finishing Today
    • Industrial Coatings
    • Nanotechnology
    • Powder Coatings
    • Solventborne
    • Special Purpose Coatings
    • Sustainability
    • UV Coatings
    • Waterborne
  • RESOURCES
    • Columns
      • Ask Joe Powder
      • Did you know?
      • Distribution Dive
      • Focus on Canada
      • Formulating With Mike
      • Innovation Insights
      • Moody's Coatings Conundrums
      • Powder Coating Perspectives
      • Target the Market
      • TiO2 Insider
    • Blogs
      • Editor's Viewpoint
      • Industry Insights
    • Coatings Supplier Handbook
    • Podcasts and Videos
      • COAT-IT! Podcast
      • Videos/PCI TV
    • PCI Store
    • Classifieds
    • eBooks
    • Sponsor Insights
    • White Papers
    • COATLE Word Game
  • EVENTS
    • Coatings Trends & Technologies Summit
    • Paint and Coatings Academy
    • Webinars
    • Calendar of Events
    • Lifetime Achievement Award
  • DIRECTORIES
    • Buyer's Guide
    • Equipment Directory
    • Materials Directory
  • EMAGAZINE
    • Current Issue
    • eMagazine Archive
    • China Issue Archive
    • Editorial Advisory Board
  • CONTACT
    • Contact Us
    • Advertise
    • Subscribe to eMagazine
    • Subscribe to eNewsletters
  • SIGN UP!