ABB is making a strategic investment in Engineering Software Steyr GmbH (ESS) to develop new simulation tools for automotive paint shops. The two companies will work together to create algorithms that can accurately model complex paint shop processes, such as dust and droplet behavior, heat transfer and fluid flows.

In addition to the new algorithms, ABB and ESS will also focus on developing software that can eliminate the need for physical prototypes. The goal is to reduce the time and cost required to commission new paint shops, while also minimizing waste and emissions. The companies believe that their joint efforts could result in cost savings of up to 30% for paint shop operators.

To support the collaboration, ABB will take a minority stake in ESS. The investment will also enable ABB to integrate ESS’s simulation technology into its existing RobotStudio platform.

“Delivering faster and more energy efficient solutions for the paint process is the final piece of the puzzle in digitalizing the manufacturing transition in the automotive industry,” said Marc Segura, President of ABB’s Robotics division. “The innovative solutions we are developing with ESS will cut vehicle development time by up to a month and generate cost savings of up to 30 percent, making manufacturers more competitive, efficient and resilient.”

The collaboration is also expected to have significant environmental benefits. By optimizing the paint shop process, ABB and ESS estimate that a manufacturer producing 300,000 vehicles could reduce CO2 emissions by nearly 17,000 tons annually.

“We recognize how crucial it is for all players — large, medium and small companies — to have access to the right digital tools for innovation,” said Dr. Martin Schifko, CEO of ESS. “Currently, the complexity of such tools in the market makes it difficult for smaller companies to leverage the power of digital. We're committed to levelling the playing field by making the simulation tech accessible to all manufacturers.”